Acid Containment Bund – Mining

Kalgoorlie, WA

MATERIALS USED

Metz 33EN-TG – Corrosion resistant epoxy novolac topping
Metz 33EN-VG – Corrosion resistant epoxy novolac render
Metz 4HB-EN – Corrosion resistant epoxy novolac  coating
Metz Viton™ Caulk One Part – Fluoroelastomer sealant

PROJECT SUMMARY

The KCGM Growth project required acid resistant containment systems to be installed across four critical processing bunds: Lead Nitrate, Copper Sulphate, Hydrochloric Acid, and F22 Elution. These bunds are exposed to aggressive process chemicals used in mineral processing and gold recovery, creating harsh conditions for concrete infrastructure. Metz was engaged to provide corrosion protection against prolonged chemical exposure and prevent loss of containment integrity, which could otherwise lead to substrate deterioration and costly remediation.

Metz prepared and installed a complete acid-resistant lining system. The system incorporated Metz 33EN-TG to floors with broadcast aggregate for slip resistance and Metz 33EN-VG to vertical surfaces, both sealed with Metz 4HB-EN, and Metz Viton Caulk to movement joints. The protective system was applied to internal bund surfaces creating a seamless chemical-resistant barrier designed for long-term performance in highly aggressive environments. The completed works delivered a robust acid resistant containment system capable of withstanding ongoing exposure to hydrochloric acid, metal salt solutions and other harsh processing chemicals. The project was completed to specification across all four bund areas, providing KCGM with long-term protection of critical containment infrastructure while helping maintain operational integrity and reducing the risk of chemical attack on the underlying concrete substrate. Metz was selected because we could provide a complete turnkey solution, combining industry leading acid resistant lining systems with specialist installation expertise. As both the manufacturer and installer, Metz offered a single point of responsibility for system design, product performance, and installation quality, giving the client confidence in the long-term protection and reliability of these critical containment assets.

Technical Data Sheets for materials installed on this project
METZ 33EN-TG

CORROSION RESISTANT EPOXY NOVOLAC TOPPING

Typical Uses : Acid plants,CIP Rooms in Food & Beverage plants,Food Processing plants,Oil Refineries,Poultry & Meat plants,Secondary Containment linings,Steel Mills,Water Treatment & Sewerage Plant Infrastructure

METZ 33EN-VG

CORROSION RESISTANT EPOXY NOVOLAC RENDER

Typical Uses : Acid plants,CIP Rooms in Food & Beverage plants,Food Processing plants,Oil Refineries,Poultry & Meat plants,Secondary Containment linings,Steel Mills,Water Treatment & Sewerage Plant Infrastructure

METZ 4HB-EN

EPOXY NOVOLAC CORROSION RESISTANT COATING

Typical Uses : Acid plants,CIP Rooms,Fertiliser plants,Food and Beverage facilities,Food Processing plants,Oil Refineries,Poultry and Meat Processing plants,Secondary Containment Areas,Steel Mills,Waste Water Treatment plants

METZ VITON™ CAULK ONE PART

FLUOROELASTOMER SEALANT

Typical Uses : Acid plants,Fertiliser plants,Laboratory Applications,Oil Refineries,Secondary Containment Areas

We provide a professional single point of responsibility installation.

installation